PCB board & PCBA manufacturer — from prototype to mass production

HS —— PCB Board & PCBA Manufacturer

From a single PCB board to full-scale production — one partner for design, fabrication, assembly and test.

What We Do: One PCB Board & PCBA Manufacturing Partner,
From Design to Finished Product

We run the full PCB & PCBA value chain in-house: your single PCB board & PCBA manufacturing partner for six phases — from design and component sourcing through SMT/DIP assembly, test and delivery.
No hand-offs between vendors — each phase below is a working system inside our factory. Flip a card to see the operations.

PCB design workstation with schematic and multi-layer layout on dual monitors

Electronic Design

Schematic to layout — engineered for signal integrity and manufacturability.

Inside this phase

  • Schematic capture & netlist review
  • SPICE / signal-integrity simulation
  • PCB stack-up & placement routing
  • DFM / DFT design-for-assembly review
Explore Design & Engineering
PCB fabrication hall with bare green boards on racks in the production line

PCB Manufacturing

Bare boards fabricated to spec — layer by layer, then verified.

Inside this phase

  • Multi-layer press & inner-layer etch
  • Impedance & layer-to-layer registration
  • Surface finish: HASL / ENIG / OSP
  • Flying probe & 100% board AOI
Explore PCB Manufacturing
Pick-and-place head mounting a component onto a green PCBA

SMT & THT Assembly

From stencil to finished board — the full mount line, both faces.

Inside this phase

  • Component sourcing & BOM / AVL management
  • Solder paste printing & inspection
  • Pick & place mounting
  • Reflow soldering
  • AOI after reflow
  • Wave / selective soldering (THT)
  • X-ray BGA & joint inspection
Explore PCB Assembly
PCBA board in an ICT pogo-pin test fixture with bench testers

Programming & Test

Every unit flashed and proven — not sampled, verified one by one.

Inside this phase

  • Firmware flashing & MCU configuration
  • ICT in-circuit test
  • FCT functional test on fixture
  • Burn-in & environmental aging
Explore Testing & Inspection
Technician inspecting an assembled PCBA at a pilot production line

NPI & Scale-Up

Controlled ramp from pilot to mass production without surprises.

Inside this phase

  • Pilot build & process validation
  • Yield & cycle-time analysis
  • Process documentation & training
  • Ramp plan to mass production
Explore NPI & Pilot Production
High-volume line carrying finished PCBA boards in trays toward packaging

Mass PCBA

Finished PCBA at scale — full-capacity lines, SPC-monitored, 100% tested.

Inside this phase

  • Full-capacity SMT production line
  • SPC statistical process control
  • 100% ICT / FCT test coverage
  • Batch release & traceability
Explore Mass Production

Our Team: The Engineers and Systems Behind Every PCB Board & PCBA

Every HS board is built the way a true PCBA manufacturing partner should build it: by experienced engineers and a system measured against real production data.
The numbers below show our capacity, quality and delivery record, and the standards they are built on: ISO 9001 quality management and IPC J-STD-001 assembly requirements.

R&D engineering team reviewing a printed circuit board in the lab
9+
Years of Experience
350+
Team Members
35
R&D Engineers
20,000+
m² Production Facility
12
SMT & DIP Lines
5M+
SMT Points / Month
96.15%
On-Time Delivery
99%+
Qualified Shipments
300+
Customers Served
20+
Countries Served
10+
Certified Systems — ISO 9001 · ISO 14001 · ISO 45001 · IATF 16949

Our Products: The PCBA Inside Real Devices

Nine devices from our four product lines — application, heating, cooling and small home appliances. Each photo shows the finished product with the custom PCB board we designed, assembled and tested for it, inset in the corner — the same PCBA that ships inside.

Round rotary knob controller with circular temperature display LCD rotary knob and press PCBA board LCD knob control in use

Smart Home

Rotary Knob Screen

Wireless smart control with a circular touch display, 0–60°C range, multi-language support and OTA updates.

Explore
GPS pet collar tracker with LED indicator and two buttons GNSS pet tracker PCBA control board Pet GPS tracker in use

Smart Pet

GNSS Pet Tracker

Meter-level GNSS positioning with low-power design, remote app tracking and anti-loss alerts.

Explore
Wall touch central temperature controller with five touch keys Central temperature controller touch PCBA board Touch central temperature controller in use

HVAC / Smart Home

Smart AC/DC Controller

Central temperature control for air conditioning — cooling, heating and ventilation with touch display and anti-freeze protection.

Explore
Ceramic-pot induction cooker with black glass base, rotary knob and LCD display Induction cooker PCBA board with heatsink and power connectors Induction hot pot steaming on a dining table under warm evening light

Home Appliances

Induction Cooker

High-power induction heating with precise digital temperature control and safety interlocks.

Explore
Smart front-loading washing machine ESP32 smart washing machine IoT PCBA module Washing machine controlled via app

IoT / Smart Home

Smart Washing Machine

Wi-Fi washing-machine control with app scheduling, smart program selection and low-temperature sterilization — built on the ESP32 module.

Explore
3D holographic fireplace with LCD screen showing a campfire video, button row and speaker grille Holographic fireplace PCBA control board with transformer and three relays Holographic fireplace wall-mounted in an evening living room casting warm flame light

Heating / Home Decor

Holographic Fireplace

LCD holographic flame effect with APP control, sleep timer, color modes and remote operation.

Explore
White tower air purifier with black mesh top and round touch dial Yellow air purifier control board with touch, PM2.5 and TVOC sensor connectors and five-speed fan section White tower air purifier beside a bed in a bright bedroom

Home Appliances

Air Purifier

Touch and Wi-Fi controlled purification with real-time air-quality display, sleep mode and filter reminder.

Explore
Compact white portable air conditioner with five top membrane keys, front louver discharge and caster wheels North American portable AC PCBA control board with five relays, buzzer and power transformer Compact portable air conditioner standing by a bright living-room window

HVAC

Portable AC Controller

Compressor, fan, pump and defrost control with fault detection and buzzer alarm for 120V NA market.

Explore
Boxy garage heater with top fan grille, 3-digit segment display and four-button control panel Garage heater PCBA control board with 30A relay, fan and heat terminals Garage heater standing on a garage floor beside a car at night

Heating

Heater Control

Key and app-controlled heating with weekly timers, child lock and power-failure memory.

Explore
Home Section — Plastic Products (HS PCBA)

Plastic Products — Injection Molding, Mold Making and Assembly in One Factory

Since 2012 our Zhongshan factory has molded plastic products for more than 5,000 customers, with 70–80% of output exported. Three product lines share the same mold shop, injection molding lines and quality system as our PCBA production — so a custom plastic part moves from drawing to shipment without a hand-off.

Explore plastic products, materials & process →

Plastic Drinkware & Barware

PS · PC · Tritan

Beer cups, tumblers, pitchers, shakers, shot glasses and ice buckets — crystal-clear or colored, food-grade, with custom logo printing. Capacities from 25 ml shot glasses to 4.3 L beach bucket sets.

RV & Outdoor Components

UV- & weather-resistant PP

Sewer hose supports, roof vent covers, fifth-wheel lube plates and leveling blocks — engineered for load, outdoor temperature and long-term UV exposure.

Electronics & Smart Products

ABS + electronic assembly

AC controllers, smart-home and appliance housings, interactive pet toys — ABS injection molding plus SMT / THT assembly for finished devices, not just shells.

Smart AC controller in a molded plastic housing beside its green PCBA control board

Housing and Board Under One Roof

Our smart HVAC control box program delivered three AC controller models for central air-conditioning — two-speed fan control, heating/cooling mode switching, temperature adjustment, timer and custom branding, in durable enclosed housings.

Because we also run in-house SMT & THT assembly and PCB testing, the plastic line and the electronics line work under one program: housing, board, assembly and functional verification — a finished device, not just a shell.

  • DFM Review
  • Mold & T1
  • Injection Molding
  • PCBA Assembly
  • Functional Test

Have a Plastic Product in Mind?

Drawings, samples or an early-stage concept — send the details and we will come back with mold feasibility, material and tooling notes, and a quotation. Typical MOQ 3,000 pieces, 15–30 days production after mold approval.

Talk to Our Engineers

Frequently Asked Questions

The essentials behind PCB boards and PCBA — what they are, how they differ, and how HS manufactures them from prototype to mass production.

What is a PCB?

A PCB (Printed Circuit Board) is the substrate that mechanically supports electronic components and provides electrical connections through conductive traces. A bare PCB is not, by itself, a finished electronic product.

What is a PCBA?

PCBA (Printed Circuit Board Assembly) is the board created by mounting and soldering electronic parts onto a bare PCB according to the design. The finished board includes the PCB, SMT components, through-hole (DIP) parts, firmware programming and functional testing.

What is the difference between a PCB and a PCBA?

A PCB is the bare board — the focus is substrate material, traces, plating, solder mask and surface finish. A PCBA is the PCB after component placement, insertion, soldering, inspection and required testing are complete.

What is the difference between PCB manufacturing and PCB assembly?

PCB manufacturing (fabrication) produces the bare board; PCB assembly mounts the components onto it. A complete electronics manufacturing service extends further into testing, programming, wiring harnesses, mechanical parts and box build.

What is EMS?

EMS (Electronics Manufacturing Services) is when a single partner handles multiple stages of electronics production — typically component sourcing, PCB assembly and testing, and often design and fabrication. HS acts as an EMS / PCBA manufacturer: design, PCB fabrication, SMT/DIP, test and delivery under one roof.

What is turnkey PCB assembly?

In a turnkey model the supplier manages the complete sourcing and manufacturing chain — bare boards, component procurement, PCB assembly and related production services — and delivers ready-to-use PCBAs. You provide the design files (Gerber, BOM, pick-and-place); HS handles the rest.

Start Your Project

Tell us what you are building — a product, a board, a full system — and we will come back with a practical answer.

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